I have tried everything to try and stop the fuel leaking out the overflow but its still happening. Be constantly alert for hazards such as logs, rocks and low hanging branches. Contact your Polaris dealer for more information. Lol it seems to always be in a low gear regardless of the up shift. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer. Dennis Kirk has been the leader in the powersports industry since 1969, so you can rest assured that we have your back when it comes to bringing you the best 2000 Polaris Scrambler 500 4x4 products. See page 117 for the part numbers of Polaris products.
Start the engine and let it idle for 20-30 seconds, then stop the engine. Worst fears: had a rod bearing worn out, valves need adjustment and timing tensioner is off, rear end is about to grenade?!? Remove the lens cover and gasket and set aside for reassembly. Description 2200774 1 Kit - Handlebar Block Incl. This vehicle handles differently than other vehicles, such as motorcycles and cars. Accessory outlets are available for all models. To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear.
See page 117 for the part numbers of Polaris products. The quad had a bad leak from the carb overflow which indicated that the float needle valve was blocked or passing so I replaced this and put everything back together. Using an oil filter wrench, turn the filter counterclockwise to remove. Servicing Date Dealer or Person Remarks. All service must be performed by your authorized Polaris dealer. Do not aggressively apply the auxiliary brake when going forward. This chapter includes service procedures for all parts of the fuel system.
If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Do not dilute with water. Starting out going up a steep incline. Description 1 7515316 2 Bolt 9 5242344-067 1 Bracket, Exhaust 2 5410241 2 Dampener, Vibration 10 7542301 1 Nut 3 5010192 2 Bushing 11 3110064 1 Mount, Torque Stop 4 1261006-029 1 Silencer 12 7042029. See page 117 for the part numbers of Polaris products. Follow the instructions on the container for the recommended amounts. Have an authorized Polaris dealer perform these services.
If the throttle cable should stick in an open position when the operator releases the throttle lever, the engine will stop, and power to the rear wheels will cease. Description 1 5433806 1 Cover, Throttle Control 4 7080709 1 Cable, Throttle Control 2 5410193 1 O-Ring 5 2010188 1 Asm. Fuel Valve The fuel valve 1 is located on the left side of the vehicle, below the fender. Air filter service is covered in Chapter Three. There are two different carburetors used in the different years. This Clymer Polaris Scrambler 500 4x4 Manual is 424 pages. Allow the motor to cool for at least 15 seconds between attempts to start the engine.
This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly. Improperly performing the procedures marked with a result in component failure and lead to serious injury or death. Description 1 2200809 Kit - Master Cylinder Reservoir 13 1930805 1 Screw Incl. After any overturn or accident, have a qualified service dealer inspect the entire vehicle for possible damage, including but not limited to brakes, throttle and steering systems. So I have a Honda Fourtrax 300 year 1988.
Always block the rear wheels on the downhill side. Not only that, but we have them all in-stock and ready to ship today. Description 1 3084822 1 Reel 9 3083669 1 Bushing, Starter 2 3083463 1 Spring, Return 10 3083185 1 Spring, Spiral 3 3083378 1 Ratchet 11 3084750 1 Bushing 4 3083379 1 Spring, Friction. Maintenance Servicing Interval Performed 10 hrs. The most important tool in your tool box may be your Clymer manual, get one today. Using a clean, dry cloth, clean the filter sealing surface on the crankcase.
Description 1 7547067 3 Nutsert 15 7074782 1 Decal - Automatic Transmission 2 5242208-067 1 Bracket, Clutch Cover 16 7512094 2 Screw 3 7512232 3 Screw 17 7080761 2 Cable Tie 4 5432698. Exhaust system temperatures can reach 1000° F. Check the brake system for fluid leaks. Item Brake System Auxiliary Brake. A fully charged battery, ohmmeter and jumper cables are required to troubleshoot the starting system. Turn off the engine and remove the key to prevent loss during transporting. If Polaris fuel system additive is not used, the fuel tank, fuel lines, and carburetor should be completely drained of gasoline.
That being said it doesn't have a battery so I just pull start it really easy. Apply the brakes slightly to aid in slowing, using the single brake lever. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Seems to make a Lil clicking from the rear end at higher speeds. Description 1 7080880 1 Clamp, Hose 13 1910375-067 1 Mount, Brake 2 7512113 3 Bolt 14 1930674 1 Bolt, Banjo 3 5244091-067 1 Bracket, Reservoir Mount 15 5410988 2 Seal 4 7542122. Has anyone got any thoughts on the problem or could suggest whats causing the fuel leaking out the overflow.
Before reusing, take the battery to your dealer for testing and recharging. Always make sure the slack is within the stated specifications. Always exercise extreme caution whenever handling gaso- line. Handlebars The handlebars can be adjusted for rider preference. Carburetor specifications are in Table 1 located at the end of this chapter. Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands. Improper procedure could cause loss of control or overturn and result in serious injury or death.