Connect timing light to No. These locknuts must never be replaced with common nuts non-locking as they will work loose and vibrate off freeing the link rod to disengage. Check tiller handle cable adjustment for full throttle movement in both Forward and Reverse gears. This is a complete manual with detailed instructions, diagrams and more. Spark plug Lubrication Points 1. Align notch in back side of bezel with tab on bottom cowl and secure bezel in place with retaining clip. No Torque; Drive Tight Liquid Neoprene 53047 Bolt 2 Retainer 2 Washer 2 Nut 4 Sta-strap 2 Spark plug lead Ignition coil Switch box Screw 3 10 -.
If the gasoline being used contains alcohol, It is advisable to drain as much of the remaining gasoline as possible from the fuel tank, remote fuel line, and engine fuel system. Place end of shift cable on shift lever pin and lock in place with cable retainer. Disconnect emergency stop switch leads from engine wiring. Push grommet with control cables into opening in starboard bottom cowl. Push in on drive end of shaft so that commutator will extend out of starter frame. Measure the transom height of your boat. This is the best manual you can find to repair your outboard motor.
Verify that wire connections are tight and free of corrosion. Each manual contains information on every aspect of repair; from simple maintenance to complete engine overhaul. Position pre-wetted decal on wetted surface and slide into position. Decal Location: Model Service Part No. Surrounding this bubble is air supplied by the transfer system.
Position barrel retainer over barrels of control cables. Place a block of wood between gear case and propeller and tighten propeller nut. An anode helps protect the outboard against galvanic corrosion by sacrificing its metal to be slowly corroded instead of the outboard metals. Covers Bigfoot Big Foot and Non-Bigfoot models. V-6 Cylinder, Two Cycle, Direct Injected.
Check for a steady stream of water flowing out of the water pump indicator hole. Tighten screw to secure slide block in place. This is a complete manual with detailed instructions, diagrams and more. It is essential, therefore, that improper compression be corrected before proceeding with an engine tuneup. If contaminated oil is noticed, have the engine checked by your dealer. Visually inspect for fuel leakage around the sight bowl by squeezing the primer bulb until firm, forcing fuel into the sight bowl.
Before reinstalling spark plugs, clean away dirt on the spark plug seats. Slip barrel into barrel recess. Spark Gap Board 91-850439 55117 5. Inspect for disconnected wires and short and open circuits. Disconnect remote control wiring harness and instrument panel connector 2. Top Main Bearing Journal 19. Disconnect fuel line from carburetor.
. Place outboard on center line of transom. The boat bottom should be aligned or be within 25 mm 1 in. Continue flushing the outboard for 3 to 5 minutes, carefully monitoring water supply at all times. Manual is deeply indexed and searchable. Check battery electrolyte level, and charge battery.
Some accessories not manufactured or sold by Mercury Marine are not designed to be safely used with your outboard or outboard operating system. Fasten harness clamp to bottom cowl with nut, washer and bolt. Center Main Bearing Journal 20. Filter cover Filter O-ring Sight bowl 6. A portion of this gas escapes through holes in vent plugs and may form an explosive atmosphere around battery if ventilation is poor. Visually check steering link rod fasteners for proper tightness. Remove vent plug from vent hole.
If continuity exists, armature is grounded and must be replaced. Adjust throttle barrel as required. Generally improve the ride in choppy water. Wiring diagram for 1999 mercury 50 3 cyl outboard mercury outboard wiring schematics mercury optimax 200 manual online mercury repair manual wiring diagram mercury 60hp 2 stroke pdf. Feet 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 1100033 12000 Meter 304. Place the O-ring seal into the sight bowl and screw the sight bowl hand tight into the cover. Remove end cap and armature from starter housing.
Continuity Indicated No Continuity Indicated Connect black meter lead to ground d , red Connect black meter lead to ground d , red lead alternately to terminals a and c. Adjust screw to remove all clearance between idle wire and trigger. Install throttle link rod between ball joint of throttle control lever and ball joint of actuating lever. Place outboard in a vertical operating position. Maintenance and troubleshooting are covered in each manual as well as wiring diagrams. Spread brushes and hold in place with a strip of spring steel. Place a mark on tilt tube 6.